PET Bottle Making

                                        Pet Preforms   

PET Bottle Making meaning that it absorbs water from its surroundings. However, when this 'damp' PET is then heated, the water hydrolyzes the Pet Preforms decreasing its resilience. Thus, before the resin can be processed in a molding machine, it must be dried. Drying is achieved through the use of a desiccant or dryers before the Pet Preforms is fed into the processing equipment.Inside the dryer, hot dry air is pumped into the bottom of the hopper containing the resin so that it flows up through the pellets, removing moisture on its way. The hot wet air leaves the top of the hopper and is first run through an after-cooler, because it is easier to remove moisture from cold air than hot air. The resulting cool wet air is then passed through a desiccant bed. Finally the cool dry air leaving the desiccant bed is re-heated in a process heater and sent back through the same processes in a closed loop. Typically, residual moisture levels in the resin must be less than 5 parts per million (parts of water per million parts of resin, by weight) before processing. Dryer residence time should not be shorter than about four hours. This is because drying the material in less than 4 hours would require a temperature above 160 °C, at which level hydrolysis would begin inside the pellets before they could be dried out.PET can also be dried in compressed air resin dryers. Compressed air dryers do not reuse drying air. Dry, heated compressed air is circulated through the PET pellets as in the desiccant dryer, then released to the atmosphere.Crystallization of polymers occurs when polymer chains fold up on themselves in a repeating, symmetrical pattern. Long polymer chains tend to become entangled on themselves, which prevents full crystallization in all but the most carefully controlled circumstances. PET is no exception to this rule; About 60% crystallization is the upper limit for commercial products, with the exception of polyester fibers. Besides, about 60% crystalline polymer about 40 % of the polymer chains remaining amorphous. Therefore PET is commonly called a semi-crystalline polymer.

PET Bottle Making